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Calcined Oxide Flap Disc

Our Calcined Aluminum Oxide Flap Disc is made from premium calcined aluminum oxide, ensuring superior durability and effectiveness in grinding and polishing various materials. The disc features a robust fiberglass and plastic backing, providing excellent support and stability during high-speed operations.
Ceramic Flap Disc

Ceramic flap disc for medium-duty applications like weld removal and surface preparation. Poly-cotton backing delivers controlled, even wear in medium unit pressure applications. With the ceramic flap disc, it can cut fast and help increase productivity. Avoid secondary processing.
Zirconia Flap Disc

Zirconia Flap Disc, Alumina zirconia mineral with a grinding aid provides more cutting power than aluminum oxide across all metal types. Flaps combine grinding and blending into one step for time savings. Heavyweight polyester-backed flaps provide longer life on high-pressure applications. Delivers long-lasting high performance and versatility at a value price.

For all your sanding applications

Abrasives

We offer a comprehensive selection of technologically advanced and premium-quality abrasives tailored for a diverse array of sanding applications. As a pioneering force in surface finishing technology, XPrazor delivers an extensive array of innovative abrasives and sanding solutions specifically designed for professionals in the surface finishing and precision industries. Our manufacturing expertise spans cloth, coated, film, sandpaper, and dust-free net sanding abrasives.

By minimizing dust, you can concentrate on your core competencies, assured that our abrasives foster a more cost-effective, safer, cleaner, and healthier workspace. Our extensive product portfolio of abrasives caters seamlessly to both standalone operations and integrated sanding systems.

Making abrasives involves chemistry, physics, and materials science

The Art of Abrasives Manufacturing

All these factors must be meticulously considered to produce suitable coatings. The size, properties, and orientation of the "grit" particles as they are deposited onto the adhesive-coated backing, alongside the properties of the adhesive and the backing materials themselves, are all crucial elements in creating coatings that are aptly suited.

Grains of aluminium oxide, ceramic, zirconia, and silicon carbide are frequently employed as abrasive materials, while resin adhesive is typically used to bond these grains to the backing paper. The diverse range of materials, scenarios, and conditions in workplaces where sanding is necessary is mirrored by the extensive variety of coated abrasives available for the task. Each type boasts a unique combination of materials, including the size of the grains, whether the coat is open or closed (indicating the density of the grain packing), the presence or absence of a stearate coating for lubrication and anti-clogging purposes, the flexibility (or rigidity) of the backing material, and its suitability for either dry or wet sanding.

Sanding process

The Role of the Abrasive

On a miniature scale, the individual abrasive particles cut material from the object being sanded. The dust particles that result from sanding wood, for example, are merely microscopic versions of the sawdust and shavings produced by larger-scale wood-cutting processes. There are also abrasives for metal and other materials and sanding applications that work in the same way.

What abrasive variants do we have and what differentiates them

Different Types of Abrasives

Abrasives are available in a multitude of shapes and sizes, encompassing discs, strips, triangles, sandpaper sheets, abrasive pads, sheets, and rolls.

These abrasives are typically categorized based on the type of backing material they utilize, such as net backing. XPrazor stands at the forefront of the dust-free sanding revolution, spearheaded by its groundbreaking Film and Net range. Traditional sandpaper remains a highly favored abrasive type, particularly now that it can be produced with multi-hole configurations, enabling dustless sanding.

Net

Net Abrasives

For a wide range of applications

Long-lasting

High-quality finish

Dust-free sanding for a healthier working place

Saves time – No dust, reduces time needed for cleaning

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Film

Film Abrasives

Flexible and smooth abrasive

Multifunctional

Clogging-resistant

For dustless sanding

Long life & fast cut

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Paper

Paper Abrasives

Premium multihole sandpaper for universal dustless sanding

Wide application range

Perfected for speed and efficiency

Flexible and durable

For both soft and hard surfaces

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Learn More Abrasives knowledge

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